Autopilots for Kitplanes

Welcome to the Autopilot Guidebook

OUR ADVICE ON AUTOPILOT SYSTEMS

Brought to you by
APG Eastern Avionics International

An autopilot should be one of the top accessories to buy for your aircraft. Anyone who has flown with one of these wonders for any length of time can appreciate their value in decreasing pilot fatigue. They allow the pilot a break from continuous hand flying, providing time to handle other cockpit duties. Helpful when VFR, an autopilot really pays off when flying single pilot IFR or when flying a large, complex aircraft.

All of our autopilots operate on 14 or 28 volts, are fully FAA TSO'd, and are specially built for the year, make, model and serial number of the aircraft we install them in. Only certain autopilots are approved for installation in certain aircraft so call us to check if the autopilot you want is STC'd for your aircraft. Autopilots can take up to 4-6 weeks for delivery and another 2 weeks to install so please give us ample time to order your autopilot. At Eastern Avionics, we feature the best in S-Tec and Century autopilots and can help you configure them to meet your budget and flying requirements. We're happy to handle your autopilot needs for any production or kit aircraft -- just give us a call!

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AVIONICS REVIEWS


   
Trio EZ Pilot Autopilot
$1,770.00
EZ Pilot is a modern solid-state navigation system designed to accurately track a GPS flight plan or "Go To" Course that is entered into a handheld or panel mount GPS Receiver.  It also acts as a basic wing leveler when no GPS is available. The pilot simply enters a flight plan into the GPS and presses the Servo button.  The EZ Pilot then precisely tracks the flight plan. If the pilot wishes to deviate from the programmed flight path, the Mode button is pressed to enter the Course mode and track any bearing selected with the "L-R" switch.  The new bearing will display on the readout and the aircraft will track that bearing. An Intercept mode (with adjustable intercept angle) is available to steer the plane back to the original flight path. A remote Servo Disconnect switch provides instant release of flight controls.  Holding the switch down for three seconds or more enables Pilot Command Steering.  This allows the pilot to manually fly the aircraft to any new heading and, upon releasing the switch, the autopilot will track that course. A convenient Display switch allows the pilot to read the Waypoint Designator, Ground Speed, Distance to Waypoint, Time to Waypoint, Crosstrack error, Track Offset Position and a graphic Turn Coordinator.

Three navigation modes provide maximum flexibility:

1. Track mode (TRK) – used for area navigation tracking a host GPS flight plan (or GOTO data).

2.  Course mode (CRS) -  provides vector navigation as illustrated below. CRS also allows tracking a specific pilot-selected course when the host GPS route function is not in use. CRS mode uses the GPS signal to provide the aircraft groundtrack.

3.  Intercept mode (INT) – used to intercept a predefined GPS desired track (DTK) as illustrated below. The INT mode also uses the GPS signal to provide the aircraft groundtrack.

EZ Pilot is a modern solid-state navigation system designed to accurately track a GPS flight plan or "Go To" Course that is entered into a handheld or panel mount GPS Receiver.  It also acts as a basic wing leveler when no GPS is available. The pilot simply enters a flight plan into the GPS and presses the Servo button.  The EZ Pilot then precisely tracks the flight plan. If the pilot wishes to deviate from the programmed flight path, the Mode button is pressed to enter the Course mode and track any bearing selected with the "L-R" switch.  The new bearing will display on the readout and the aircraft will track that bearing. An Intercept mode (with adjustable intercept angle) is available to steer the plane back to the original flight path. A remote Servo Disconnect switch provides instant release of flight controls.  Holding the switch down for three seconds or more enables Pilot Command Steering.  This allows the pilot to manually fly the aircraft to any new heading and, upon releasing the switch, the autopilot will track that course. A convenient Display switch allows the pilot to read the Waypoint Designator, Ground Speed, Distance to Waypoint, Time to Waypoint, Crosstrack error, Track Offset Position and a graphic Turn Coordinator.

Because the EZ Pilot uses GPS signals as its reference, it is capable of tracking the flight plan that you have entered into your GPS receiver very accurately.  Typically, in smooth air, you will see cross track errors (XTK) of less than .02 miles (about 100 feet).  This is significantly better than what was possible with older analog autopilots. With the EZ Pilot, you will often observe tracking between 0.00 and 0.01 miles of cross track error (between 0 and 50 feet).  Turbulence can obviously have an adverse effect on this accuracy, but it will still track closely to the course centerline.

Mechanical gyros have been a mainstay in aircraft instruments for years.  However, they are now being strongly challenged by some very impressive solid-state electronic gyros that are small enough to fit into a ¼ - inch cube.  These gyros are highly responsive, accurate and not subject to the effects of mechanical wear and breakage of their mechanical ancestors.  The new gyros are also different in that they do not obtain their attitude reference from gravity, but derive it from electronic signals from GPS receivers, electronic magnetic sensors or accelerometers.  The EZ Pilot utilizes these new gyros to provide fast, accurate and reliable attitude information.

The microprocessor in the EZ Pilot is a powerful computer that executes millions of instructions each second.  It analyzes information it receives from the gyro(s), GPS receiver and the pilot, and issues instructions to the servo to control the ailerons of the aircraft.  The processor computes course error corrections, closure rates and appropriate intercept angles.  It also monitors temperature changes to maintain gyro stability and provides the data that appears on the faceplate display.  Because the microprocessor uses "flash" memory to contain its programming it can be updated when improvements or new features are available

The information that an autopilot receives from your GPS receiver is in a digital format that is specific and precise.  The VOR and heading references commonly used by other autopilots are analog (a varying DC voltage) and are somewhat ambiguous about precise values so these autopilots work by trying to null the voltage to keep the needle centered and the aircraft on the course centerline.  GPS provides digital bearing and tracking information that are not only accurate but precise in value.  To utilize GPS, the older autopilots must convert the digital information into an analog voltage to drive the autopilot.  The EZ Pilot does not require this step because the microprocessor directly interprets the digital values for aircraft guidance control

Flying the EZ Pilot is as simple as entering a flight plan into your GPS receiver and pressing the "Servo" button.  The autopilot does the rest.  Using GPS signals from your receiver, the autopilot will typically track within .02 nm of course centerline in smooth air.  This exceeds the capabilities of many "certified" autopilots when tracking a GPS flight plan

Pressing the "Mode" button will sequence the autopilot from the track (TRK) mode to the course (CRS) mode.  In the CRS mode the pilot selects a desired course using the L - R (left - right) switch and the autopilot will fly that course, using the GPS data to assure an accurate course over the ground.  Desired course can be set to within 1 degree

A unique feature offered by the EZ Pilot autopilot is its ability to intercept a preprogrammed flight path.  For instance, if you have disengaged the autopilot to manually fly the aircraft away from the course line (perhaps at the request of ATC) you may simply push the MODE button to enter the Intercept (INT) mode, and then engage the servo.  The aircraft will turn to a preprogrammed intercept angle (25 degrees is the default) and fly toward the course line.  When the aircraft reaches approximately .5 miles from the centerline (distance varies with aircraft speed), the autopilot will automatically switch to the Track (TRK) mode and turn smoothly onto the course line.

When flying with the autopilot engaged the pilot may disengage the servo by momentarily pressing a remote "servo disconnect" switch located on the control stick or control wheel.  This will free the controls for manually flying the aircraft.  The "Servo" button on the instrument faceplate will also disengage the servo when pressed.

All bearing-to-waypoint and track information is constantly displayed for pilot reference.  A convenient "Display" button on the instrument faceplate also allows the pilot to sequentially review a turn coordinator, distance to waypoint, estimated time to waypoint, waypoint identifier, cross track error, groundspeed and Track Offset Position (TOP) on the bottom right-hand portion of the display.

You might assume that all GPS receivers provide identical data stream outputs.  This is unfortunately not the case.  Most panel mount GPS receivers provide a data stream output often referred to as an AVLINK data output and most handheld GPS receivers output a data stream that conforms to the NMEA 0183 standard.  Even with these two standards as reference many GPS receivers do not conform exactly to the specifications, but alter the data stream for various reasons.  The EZ Pilot microprocessor analyzes the data stream to determine if it is an AVLINK or NMEA format, and then configures the autopilot to accept the data.  It also has special code to recognize a number of receivers that do not adhere strictly to the standards, and it will further adjust the autopilot to accept those it recognizes.

Trying to read the LCD (liquid crystal display) screen on most handheld and many panel mounted GPS receivers can be difficult in poor lighting conditions.  The EZ Pilot overcomes this difficulty by providing a bright vacuum fluorescent display (VFD) to present information to the pilot.  While this is the optimum solution in a majority of applications, it may tend to "wash out" in direct sunlight.  In aircraft that experience a lot of direct sunlight on their instrument panels, an LCD option (backlit for night operation) is also available.

Because the weight of the Mems gyro is just a few grams, the total weight of the autopilot control head is greatly reduced.

In either the TRK or CRS mode, if the remote servo disconnect switch is held down for more than 3 seconds, the servo LED will begin to flash, indicating that the PCS mode is active.  While holding the button down the pilot may manually fly to any new course desired and, upon releasing the switch, the autopilot will enter the CRS mode and track the new course over the ground.

While flight testing the autopilot and flying flight plans using published airways, we often encountered other airplanes using the same airway.  While this was usually during climb or descent (for either us or the opposing aircraft) it was a potential safety issue.  As more aircraft are using precision GPS receivers to navigate, and many are coupled to autopilots, such close encounters are likely to increase.  For this reason, the EZ Pilot incorporates a Track Offset Position (TOP) feature that allows the pilot to select a track offset of up to 1 mile.  This places the aircraft away from the course centerline where much of the traffic might be found.  It is interesting to note, that if all aircraft positioned themselves to the right of the published course centerline (for instance), opposing traffic would always be on the opposite side of the centerline.

A “standard rate turn” of 3 degrees per second may result in a comfortable bank angle at 130 knots, but as speed increases the bank angle must be increased to achieve the standard rate of turn.  In faster aircraft this steeper bank may be uncomfortable to some pilots and, indeed, may exceed the capability of an altitude hold system to maintain altitude properly in the turn.  To remedy this, the EZ Pilot has a means whereby the users can adjust the maximum rate of turn to their personal satisfaction.   When shipped, the EZ Pilot is defaulted to an “automatic” mode where the actual turn rate is automatically adjusted based on groundspeed (as measured by your GPS).  For aircraft cruising at groundspeeds of 140 knots or greater the automatic mode will decrease the allowable turn rate to keep the aircraft bank angle at a comfortable maximum of approximately 15 degrees.  Slower speeds will allow a standard rate turn of 3 degrees per second.

If your cruise groundspeed is typically less than 150 knots, or if you do not mind the higher bank angles at the higher groundspeeds, you may want to select the MANUAL mode.  In the MANUAL mode you can set the maximum turn rate to a fixed limit.  It is adjustable from 1 degree/sec to as high as 3 degree/sec, in increments of 1/10th degree/sec.

In an effort to increase safety and save lives, the emergency course reversal mode may be implemented as an emergency aid to the VFR pilot who inadvertently enters IMC conditions and needs to execute an immediate course reversal.  It is important to realize that the autopilot must be turned on and receiving a good GPS data signal for proper operation.  You may be tracking a flight plan but a sudden IMC encounter may not leave you with an opportunity to reprogram your GPS to invert the flight plan.  This procedure does not require you to adjust your GPS receiver.  If you are manually flying your aircraft, this procedure will also work because the servo does not have to be engaged to initiate this emergency procedure.

 The procedure is simple and straightforward.  Press and hold the MODE button for three seconds.  That’s all you need to do!   After three seconds the following will occur: (1) The servo will be energized (if off) and the wing leveler function will engage. (2) The upper right display line will read “TRN 180”.  (3) The lower right display line will be forced to the turn coordinator display. (4) A 175-degree right course reversal will be executed. After reversing course, the pilot may alter the direction of flight using the L - R switch or engaging the PCS mode.

The EZ Pilot will automatically compensate for trim imbalance caused by fuel burn, moderate inaccurate trim settings, and the like.

As a safety feature, during takeoff roll, the EZ Pilot checks the status of the servo.  If the servo has inadvertently been turned on prior to takeoff, at 25 knots GPS groundspeed it will automatically disconnect the servo, allowing free movement of the ailerons.  This is a backup feature only and should not be relied upon to replace a necessary preflight checklist item.  This feature relies on a proper GPS signal being received and will not function properly if the GPS is not active and providing data to the autopilot.

 

The MEMS gyro that is employed in the EZ Pilot autopilot is very responsive to even the slightest movement.  Because the gyro is mounted so that it can sense roll moment as well as yaw, it immediately responds to any un-commanded roll movements caused by turbulence.  The inherent high sensitivity and fast response of the system results in excellent turbulence penetration.

 

Most autopilots, even very expensive ones, are content to simply track a course.  The EZ Pilot aspires to a higher calling.  Two data "windows", the upper and lower right-hand display quadrants can be used to present information present on the GPS data stream.  Both can be configured to present any of the items listed in the "Selectable GPS Data Display" feature, above.  However, the upper right-hand display position may also be used to present user-selected, GPS derived data.  Many EZ Pilot users find that they don't look at their GPS receiver much after the flight plan has been entered.  It's easier to read the information from the EZ Pilot display.

If the DISPLAY button is momentarily pressed two times in quick succession (double-clicked) the variable field on the bottom right-hand side of the display will enter or exit the “Scan Mode”.  In this mode the waypoint designator, RNG, GS, XTK, TOP and ETE(e) fields are sequenced in the display at a 1.2 second rate.  This can be useful for sequentially monitoring all the parameters put out by the GPS without having to manually select each parameter.

 

For many years a large number of experimental homebuilt planes have flown successfully and reliably using a Navaid autopilot.  The EZ Pilot provides a servo output that is compatible with the Navaid servo, so those who have a properly operating Navaid servo installed can use it with the EZ Pilot control head, thus saving a considerable amount of money.  A short jumper cable can be provided with the control head that will plug into the existing servo control harness.

Owners of aircraft with large clear canopies will find a LCD (Liquid Crystal Display) is more readable in high ambient light while the VFD (Vacuum Fluorescent Display) shown above stands out when the instrument panel is shaded from the sun. VFD has higher contrast which is much more readable in subdued light.  VFD has a wider temperature range so it works well at extreme hot and cold temperatures, where LCD likes more moderate temperatures.
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